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On Line ETR Cladding System

Detailed Description

Project Case: Shanghai Runzhi Power Engineering Co., Ltd. 

1. About Shanghai Runzhi Power 

Established in 2010, Shanghai Runzhi Power Engineering is a leading provider of on-site  maintenance solutions for the power industry, specializing in precision repair and upgrading of  power plant valves, turbines, and piping systems. Serving clients across China’s thermal, nuclear,  and renewable energy sectors, the company is recognized for its portable welding technologies and  zero-downtime repair capabilities, minimizing operational disruptions for power generators. 

2. Cooperation Highlights 

Runzhi adopted portable automated cladding equipment for on-line repair of power valve sealing  surfaces, eliminating the need to dismantle valves from pipelines. 

Technical Breakthroughs: 

On-Site Cladding Process: 

Equipment Fixation: Magnetic base clamps securely onto valve bodies, enabling stable welding  without disassembly. 

Rotational Welding Torch: Automatically rotates 360° around the sealing surface, depositing Inconel  alloy cladding with ±0.1mm precision. 

Operational Benefits: Cost Savings: Reduces repair time by 70% compared to traditional off-site repair  Extended Valve Life: Cladded sealing surfaces resist high-pressure steam erosion and corrosion,  extending valve lifespan by 2-3 times.

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