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Horizontal Pipe Cladding System

    Horizontal Pipe Cladding System

    The equipment is used for cladding the inner wall of the pipeline. The workpiece is horizontally mounted on the welding chuck and driven to rotate by the turntable. Two uniquely designed inner wall cladding guns are spaced at a certain horizontal distance and supported by two parallel steel wire ropes tightened on the welding machine. The horizontal drive mechanism drives the welding gun to move inside the pipeline to complete the welding trajectory. Automatic hot wire TIG cladding is achieved through the linkage control of the welding power supply, hot wire power supply and welding machine. The equipment consists of welding power supply, hot wire welding power supply, wire feeding system, external high-frequency module, welding machine body, double inner wall cladding guns, electrical control system and water cooling system, welding arc observation system, and safety assistance.
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Horizontal Pipe Cladding System Site Case

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Configuration information

Specifications

1

Hot-Wire TIG welding Power SystemBrand

Austrian Fronius

Main power supply: TransTig 5000 Job G/F Hot wire power supply: TransTig2200 Job G/F

Welding method & welding current

Pulse TIG  Peak current: 100-500A  Base current: 100-300A

2

Mechanical part

Floating hollow rotary chuck, adjustable roller frame, welding drive trolley, hydraulic station and its drive oil 

pipeline

Maximum welding gun travel 12700mm Speed range: 0-2 rpm Welding gun travel speed: maximum 

2500mm/min Chuck electric lifting:travel 270mm

3

Control system

PLC: Mitsubishi QR controller

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Overview of equipment capabilities and functions

1

Range of weldable workpieces

Round tube diameter range: 6-26 inches

Minimum inner diameter after welding for single gun: 130mm Minimum inner diameter after welding for 

double gun: 180mm


2

Welding materials

Stainless steel, nickel base, copper alloy, etc.     Wire diameter: 1.0-1.2mm

3

Welding thickness and speed

Single-layer welding thickness :1.0-2.5mm    Welding speed :100-300mm/min

4

Welding position

1G position

5

Equipment function

The wire rope is driven by the hydraulic station, which is stable and reliable. The servo motor drives the 

welding gun to move. arc height tracking (AVC), welding parameter storage and call welding time record, 

system safety and alarm,remote  monitoring function.


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