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Compact Cladding System

    Compact Cladding System

    This system is specially designed for welding on the inner walls of valves and pipe fittings. It is suitable for workpieces made of carbon steel, stainless steel and other metal and alloy materials, and can be used for welding on their sealing surfaces and outer surfaces. Suitable for workpieces with a diameter of 40 - 1200mm and a weight not exceeding 5000kg. The system is equipped with HMI touch screen controller, workpiece servo turntable and cross operating machine. It is easy to operate, has high control accuracy and process repeatability.
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CC System Main Functions and Parameters

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Configuration information

Specifications

1

Hot-Wire TIG welding Power SystemAustrian Fronius

Main power supply: TransTig 5000 Job G/F Hot wire power supply: TransTig 

2200 Job G/F

Welding method & welding current

Pulse TIG  Peak current: 100-500A  Base current: 100-300A

2

Mechanical part

Cross manipulator, 5 Ton turntable, One medium-sized welding gun has an 

effective depth of 1m, equipped with an additional extension gun head. The 

minimum inner diameter after welding is 35mm, can weld 2-inch valve body 

cavities.

Equipment effective stroke

X axis1450mm    Z axis1900mm

3

Control system

Mitsubishi QR controller 

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Overview of equipment capabilities and functions

1

Welding workpiece type

Round tube, plane circle, elevation circular channel, elevation concentric 

reducing channel, ball valve ball intersection line, steel ring groove

2

Welding materials

Stainless steel, nickel base, copper alloy, etc.     

 Wire diameter: 1.0-1.2mm

3

Welding thickness and speed

Single-layer welding thickness :1.0-2.5mm    Welding speed :100-300mm/min

4

Welding position

1G\2G position

5

Range of weldable workpieces

Minimum post-weld inner diameter 40 mm Maximum surfacing inner diameter 

1200mm

6

Equipment function

Arc height tracking (AVC), welding parameter storage and call welding time 

record, system safety and alarmremote monitoring function.


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