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Vertical Cladding System

    Vertical Cladding System

    This system is specially designed for welding on the inner walls of valves and pipe fittings. It is suitable for workpieces made of carbon steel, stainless steel and other metal and alloy materials, and can be used for welding on their sealing surfaces and outer surfaces. Suitable for workpieces with a diameter of 40-2000m and a weight not exceeding 15000kg. The system is equipped with a servo cross slider, HMI touch screen controller, workpiece servo turntable and cross manipulator. It is easy to operate, has high control accuracy and process repeatability.
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Vertical Cladding System Site Case

VC System Main Functions and Parameter                      

No

Configuration information

Specifications

1

Hot-Wire TIG welding Power SystemBrandAustrian Fronius

Main power supply: Trans Tig 5000 Job G/F Hot wire power supply: TransTig 2200 Job G/F

Welding method & welding current

Pulse TIG  Peak current: 100-500A  Base current: 100-300A

2

Mechanical part

Cross manipulator, X/Z two-axis joint control motion servo slide (stroke 1m×2m effective stroke)15 Ton turntable, medium-sized welding gun has an effective depth of 1000mm, equipped with an additional extension gun head. The minimum inner diameter after 

welding is 40mm, can weld 2-inch valve body cavities.

Equipment effective stroke

X axis: 1000mm     Y axis: 3000mm         Z axis2000mm

3

Control system

Mitsubishi QR controller

No

Overview of equipment capabilities and functions

1

Welding workpiece type

Round tube, plane circle, elevation circular channel, elevation concentric reducing channel, ball valve ball intersection line, steel ring groove

2

Welding materials

Wire diameter: 1.0-1.2mm

3

Welding thickness and speed

Single-layer welding thickness :1.0-2.5mm    Welding speed :100-300mm/min

4

Welding position

1G\2G position

5

Range of weldable workpieces

Minimum post-weld inner diameter 40mm Maximum surfacing inner diameter 2000mm

6

Equipment function

Arc height tracking (AVC), welding parameter storage and call welding time record, system safety and alarmremote monitoring function.





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